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MANUFACTURING PROCESS

Sugar Cane Bagasse arrives Bagasse Bagasse Treated

Our mill stands as the largest integrated sugarcane fibre based paper mill in the world.

Tie-up arrangements with surrounding sugarmills and farmers to obtain the waste fibre after the sugar extraction process ensures that we have an ongoing supply of a renewable resource.

We have perfected a unique sugarcane fibre storing facility, preserving, handling, processing and pulping system and our Research and Development technology over a 22 year period has ensured that we remain leaders in high quality sugarcane paper production.

Our green energy consumption during the manufacturing process utilises wind mill farm creating more than 35.5 MegaWatts of power to run machineries and supplemented by agro waste fuel co-generation creating a further approximately 50 Megawatts, and excess power of up to 10 megawatts is passed on to main grid for house hold usage.

The use of a closed loop water cycle and an Elementary Chlorine Free paper cleaning system ensures that our manufacturing processes offer the best environmental standards in practice today.

Our manufacturing processes are ISO9001 and ISO14001 certified and is endorsed by the Singapore Enviro council We are also approved and registered by United Nations Framework on Climate Change (UNFCC). The mill trades more than 160,000 metric tones of carbon credit per annum

Mill Mill Mill Mill

Cane Fields - Quality Control, Research & Development

TNPL's contemporary cutting edge technology processes and equipments along with a team of dedicated trained professionals ensure that customers always get consistent quality products. State of the art Online-Process-Control-Systems installed at various stages of manufacturing processes continuously measure and control critical parameters. R&D and QC activities are aimed towards achieving company's corporate goals.

  • Sustained R&D efforts to support process for improvements in quality and trouble shooting.
  • Customized support to customers and provide workable solutions for specific problems.
  • Right quality and quantity of raw materials usage ensured through structured sampling and testing.
  • Effective pollution abatement measures to meet all statutory and mandatory norms which also fetch Carbon Credit benefits.
  • Set product norms/specifications to meet customer requirements based on national/ international standards applicable.
  • Appraise conformance by inspection and testing of periodic samples in one of the best equipped laboratories in the country.
  • Take corrective action, if necessary and sustain the standards achieved.

R&D and QC department plays a pro active role in meeting the company's environmental and quality policy.

Paper Manufacture Paper Manufacture Warehousing First shipment to Canefields USA

 

Environmental Logos
Alternative Fibre Logo Biomass Renewable Energy Sustainable Paper from Agro-Waste Carbon Neutral Acid free Paper Powered by Wind Power Closed Loop Water System
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